The standard FR4 base material for multilayer boards is based on FR4 epoxy glass weave laminate with a TG value of at least 150° C and a CTI value of 175.
All base materials are specified by their manufacturers for flammability class UL 94 V0.The base materials are specified according to DIN EN 60249 Part 1 and IPC 4101.
Special FR4 materials:
Special FR4 materials like halogen-free, filled, high thermal stability or other materials can also be produced with UL approval.
Non-FR4 materials:
IMS boards on aluminium base
Polyimide (flex) for flexible boards
High frequency boards made of Rogers 4000
High frequency multilayer boards made of Rogers 4000 combined with FR4
FR4 base material thicknesses and tolerances
| Nominal thickness mm | Thickness tolerance mm |
| 0,30 | + / - 0,10 |
| 0,40 | + / - 0,10 |
| 0,50 | + / - 0,10 |
| 0,60 | + / - 0,10 |
| 0,80 | + / - 0,125 |
| 1,00 | + / - 0,125 |
| 1,20 | + / - 0,125 |
| Standard: 1,55* | + / - 0,125 |
| 2,00 | + / - 0,15 |
| 2,40 | + / - 0,20 |
| 3,00 | + / - 0,30 |
| 3,20 | + / - 0,30 |
Some base material, board thickness and copper thickness combinations are not available directly ex stock.
*There is no distinction between the nominal thicknesses 1.5, 1.55 and 1.6 mm.
| Final Cu thickness = base Cu thickness = nominal thickness | Nominal thickness tolerance |
| 12µ | -3µ / +1µ |
| 18µ | - 4µ / + 2µ |
| 35µ Standard | - 5µ / + 3µ |
| 70µ | - 9µ / + 6µ |
| 105µ | -13µ /+10µ |
| 140µ | -16µ /+14µ |
| 175µ | -19µ /+17µ |
| 210µ | -23µ /+21µ |
| Final Cu thickness = | Base Cu thickness | Note: Our functional specification which is available on request contains information about plated copper reinforcement and special copper reinforcement. |
|
| nominal thickness | nominal | minimum actual | |
| µ | µ | min. µ | |
| 35 | 12* | 9 | |
| Standard 35 | 18 | 16 | |
| 55 | 35 | 32 | |
| 70 | 50 | 45 | |
| 85 | 70 | 63 | |
| 105 | 105 | 94 | |
| 140 | 140 | 126 | |
| 175 | 175 | 157 | |
| 210 | 210 | 189 | |
Additionally, the plated layer thickness and thus the final thickness depend on the copper pattern and its distribution and homogeneity as this determines the deposition rate of the copper plating process.
| Design | or | |
| Plated-through holes | Min. diameter | Aspect ratio |
| d (mm) | max. | |
| Through holes | 0,20 | 1:10 |
| 0,30 | 1:8 | |
| 0,40 | 1:6 | |
| 0,50 | 1:5 | |
| 0,60 | 1:4 | |
| Holes for press-in mounting | 0,70 | 1:5 |
| Microvia holes | 0,150 | 1:10 |
| Buried holes | 0,20 | 1:6 |
| Blind holes | 0,125 | 1:1 |
| Slots (nibbled, milled) | 0,60 | ---- |
| Plated milled contour | 1,6 | ---- |